Datapaq Kiln Tracker Thermal Profiling System
Unravel the Mysteries of Your Process
- Optimize quality and productivity with through-process temperature monitoring
- Accurately measure surface and core temperatures for up to 20 points on the products
- Check thermocouple connections via Bluetooth using the Datapaq Insight Mobile App
- Obtain immediate feedback for setup and problem solving with real-time data
- Optimize the kiln, saving energy
Designed for the long process durations typical in the ceramics industry, the Datapaq Kiln Tracker System enables you to get accurate in-process product core and surface temperature profiles from within the product passing through the kilns in real time.
Product Overview
The Datapaq Kiln Tracker from Fluke Process Instruments features the Datapaq TP6 data logger, choice of thermal barrier for either Tunnel Kilns or Roller Hearth Kilns, thermocouples and our intuitive Datapaq Insight™ Software to create a complete solution.
Specifically engineered barriers are available for floor, roof, and wall tiles, heavy clay, sanitary ware and tableware. Barriers are small enough to fit beneath the kiln car, and have sufficient thermal capacity to withstand high heat for the duration of the process.
Data Logger
The Datapaq TP6 is the perfect solution for the most demanding high-temperature profiling applications with a 316-grade machined stainless-steel case and IP67 rating. Once combined with the Datapaq Insight™ Software, you can display information from the data logger in real time via the optional Radio Frequency (RF) system or via standard USB/Bluetooth connections.
- Available in 10 and 20 channel configurations and two case styles.
- Water resistant (IP67 rated).
- Communication via USB or Bluetooth
- Real time telemetry via USB, RF telemetry and Bluetooth.
- Alkaline, NiMH and Lithium battery options.
- Compatible with the Datapaq Insight™ for mobile application.
Thermal Barriers
Created to fit under kiln cars, the TB6000 Thermal Barriers series is the ultimate choice for tunnel kilns. Their innovative design allows for ease of use, rapid setup and removal times, as well as to suit short or longer duration processes.
For roller hearth kiln applications, Fluke Process Instruments offers thermal barriers with uniquely designed water tank surrounded by a blanket of ceramic fiber insulation. In addition, the thermal barriers used in the tunnel hydro kilns are fully water tight and feature robust 310 stainless steel casing to resists corrosion. Many different solutions are available as standard and made-to-order systems can be supplied.
Software
Every Datapaq Insight™ Software product is designed to convert your raw data into meaningful information that can be acted on. All three software options provide a clear user interface, context sensitive help screens and wizards to assist novice users. The ability to change the language and email results directly from software enables you to share information across the plant and across the world, whether you’re on a computer or mobile device.
Critical profile results are available on one easy-to-read screen, automatically informing you of any out-of-tolerance parameters. In addition, a software alarm warns you immediately of process issues, allowing you to take corrective action before product damage occurs.
Key Features:
- Monitor rates of heating and cooling across the Quartz Inversion Point
- Review mimic positioning to see exact position of burners, fans, etc. in relation to the profile
- Monitor variable push rates scales throughout the run
- Generate certified and traceable profile reports to satisfy all your documentation needs
- With telemetry features and software, observe the exact temperature profiling in real-time